XQV Saddle – Prestressed Concrete Steel Strand Support Saddle for Bridge & Post-Tensioning Systems

Heavy-Duty Saddle for Strand Positioning & Protection – Reliable Support for Curved & Long-Span Tendons

Model No:

Payment Type: T/T

Delivery: 10-30 days

XQV Cable Saddle | Main Cable Saddle & Cable Spreading Saddle for Suspension Bridges

XQV Saddle – High-Performance Cable Saddle for Suspension & Cable-Stayed Bridges

Main Cable Saddle & Cable Spreading Saddle – Precision-Forged Load Transfer Hub for Long-Span Bridge Systems

Product Introduction

XQV cable saddle is a core load-bearing component of the cable system for suspension bridges and cable-stayed bridges, serving as a critical hub for the smooth diversion and load transfer of the main cable. It is hailed as the heart component of a suspension bridge. It uniformly transfers the enormous tensile force borne by the main cable to the bridge tower or anchorage, while accommodating the sliding and rotation of the main cable during the service life, acting as a core guarantee for bridge safety and service lifespan. As a professional enterprise specialized in the manufacturing, installation and construction of bridge cable systems, we leverage our full industrial chain advantages to deliver high-quality cable saddles applicable to various bridge working conditions, balancing structural performance, durability and construction convenience.

Product Classification & Core Functions

Product Type	Core Function	Application Scenario
Main Cable Saddle	Provides steering support for the main cable at the top of the tower, evenly transmits the main cable force to the bridge tower, adapts to longitudinal/transverse sliding and rotation of the main cable, and reduces stress concentration.	Top of the main tower of suspension bridges
Cable Scattering Saddle (Cable Spreading Saddle)	Changes the force transmission direction of the main cable, disperses and smoothly introduces the main cable strands into the anchorage system, and ensures the uniform transmission of cable force.	Cable steering position in front of the anchorage

Core Technical Highlights

🔩 High-Strength Forging-Welding Process: Leading load-bearing capacity in the industry.

📐 High-Precision Customized Design: Adapting to full-life cycle deformation.

🛡️ Long-Term Anti-Corrosion and Wear Resistance: Adapting to complex engineering environments.

🏭 Whole-Industry-Chain Integrated Service: Efficient and controllable construction.

Core Competitiveness

✅ Full Industrial Chain Advantage: We integrate cable, cable saddle, embedded parts and anchorage system production, equipment manufacturing as well as construction installation. We provide one-stop services from design, production to installation, saving resource coordination and greatly boosting project efficiency.

✅ Rich Engineering Experience: We have undertaken numerous long-span suspension bridges, cable-stayed bridges and landscape bridge projects. With mature experience in the design, fabrication and installation of cable saddles under complex geology and climate, we can meet customized engineering requirements.

✅ Strict Quality Control: All cable saddles go through NDT, static load test and dimensional inspection. Complete factory quality reports are provided to fully comply with design and specification standards and eliminate hidden quality risks.

Technical Parameter – Cable Saddle

Parameter Name	Main Cable Saddle	Cable Scattering Saddle	Remarks
Applicable Main Cable Diameter (mm)	Φ100-Φ500	Φ100-Φ500	Adjust according to main cable specifications
Design Cable Force (kN)	5000-50000	3000-30000	Suitable for long-span/heavy-duty needs
Number of Cable Grooves (pcs)	1-4	Customized	Single groove/multiple grooves optional
Cable Groove Curvature Radius (mm)	R500-R2500	R500-R2000	Perfectly fits the main cable
Longitudinal Sliding Amount (mm)	±1200	±800	Adapts to bridge deformation
Lateral Rotation Angle (°)	±5	±3	Ensures smooth steering of the main cable
Material	Q355B / 45# Forged Steel / Cast Steel		Selected according to force requirements
Anti-Corrosion Process	Shot Blasting Derusting + Heavy Anti-Corrosion Coating		Anti-corrosion can be strengthened in coastal/mountainous areas
Weight (t)	5-50	3-30	Calculated according to size specifications

* All parameters for reference only. Custom sizes available upon request.

Application Scenarios

Widely applicable to various cable system bridges such as highway/railway suspension bridges, cable-stayed bridges, landscape bridges and pedestrian bridges, especially suitable for key projects under long-span, heavy-duty, complex geological and climatic conditions. A full range of customized services can be provided according to the bridge span, main cable specifications and force conditions.

Workshop

Our Manufacturing Base – Liuzhou Xuanqiao Prestressed Machinery Co., Ltd.

Located in Liuzhou, Guangxi – a key industrial hub for prestressed technology – our modern workshop covers over 10,000㎡. We operate CNC machining centers, automated assembly lines, and precision testing equipment to ensure consistent quality.

Every batch of raw material is inspected, and finished products (anchors, jacks, pumps, ducts) are tested in our in‑house laboratory for mechanical performance and pressure resistance. We are certified under ISO 9001:2015 and comply with FIP international standards.

Annual capacity: 6 million anchor holes and 1,000+ sets of hydraulic equipment. Our experienced technicians and engineers follow strict SOPs to guarantee reliability.

We maintain sufficient raw material inventory and finished goods for fast delivery. Continuous investment in equipment and training keeps us at the forefront of prestressed manufacturing – because a strong factory means reliable products and long‑term trust.