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Bridge & Structural Post-Tensioning Solution

Post-tensioning is the core technology behind modern bridge construction. By tensioning high-strength steel strands after concrete has cured, compressive stress is introduced to counteract tensile forces from self-weight and traffic loads — significantly improving load-bearing capacity, extending service life, and reducing maintenance costs.
✓ Crack control
✓ Reduced structural depth
✓ Curve adaptability
✓ Lower maintenance costs
✓ Cost-effective span range

Applications

1. Cast-in-Situ Box Girders

Post-tensioning applied longitudinally and transversely in cast-in-place concrete box girders for highways, urban viaducts, and overpass bridges — creating a monolithic, continuous structure.

2. Precast Segmental Box Girders

Precast segments manufactured off-site and delivered to the project, then assembled and post-tensioned together on-site — ideal for tight schedules or restricted site access.

3. Continuous Rigid-Frame Bridges

Long-span rigid-frame bridges built using cantilever casting combined with post-tensioning, with each segment tensioned and anchored progressively.

4. Bridge Strengthening & External PT

External post-tensioning for rehabilitating and strengthening existing bridges — increasing load capacity and extending service life without major structural modifications.

5. Curved & Special-Shape Structures

Post-tensioning inherently adaptable to curved alignments, making it the preferred solution for ramps, curved overpasses, and other geometrically complex structures.

Core Product Range

YCW Series Multi-Strand Jacks

Through-hole post-tensioning jacks for all types of multi-strand anchorage systems. High-strength steel, compact structure, short overall length — requires less strand protrusion, saving material and cost.

70B – 200B · 200mm stroke

ZB Series Electric Oil Pumps

Ultra-high-pressure electric pumps with swashplate axial piston design — the dedicated power units for post-tensioning jacks. Rated up to 50MPa, offering reversible operation and simple controls.

ZB4-500 · ZB4-600

Prestressing Anchorage Systems

Complete 4-component anchor sets (anchor plate, wedges, bearing plate, spiral reinforcement) — manufactured to GB/T 14370 national standards and compliant with international FIP requirements.

M15 · M13 · M18 · M22
Supporting Equipment: LGB series grouting pumps IGS intelligent grouting machines Corrugated metal ducts Plastic ducts Strand pushers Strand extruders

Why Choose XQV’s Post-Tensioning Solution

✔ System integration
From jacks and pumps to anchorage systems and grouting equipment — complete product portfolio from one source.
✔ High-precision control
YCW jack and ZB pump combination, with optional intelligent tensioning for accurate and reliable force application.
✔ International standards
ISO 9001 certified, manufactured to GB/T 14370 and compliant with international FIP post-tensioning requirements.
✔ Major project proven
Products widely used in railway, highway, and bridge projects — including high-speed rail box girders and expressway bridges.
✔ Flexible supply capacity
Annual production capacity of 20 million anchor units and 2,000 sets of equipment — batch orders and fast delivery.

Key Technical Considerations for Bridge Post-Tensioning

Consideration Recommendation
Tensioning sequence Follow symmetrical, balanced sequence to avoid eccentric loading and structural distortion
Strand elongation Measure actual elongation vs. calculated — tolerance within ±6% per specification
Anchor set loss Account for wedge draw-in (typically 3–6mm) in tensioning calculations
Grouting timing Grout within 24–48 hours after tensioning to prevent strand corrosion
Grout quality Use high-speed mixer, control water-cement ratio, ensure bubble-free grout
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Liuzhou Xuanqiao Prestressing Force Machinery Co., Ltd.

Address:Block A-10-4, Hebiao Industrial Park, Yufeng District, Liuzhou City, Guangxi 

Postal Code:545000

Customer service hotline:

+86 0772-2169908

Sales Department Phone :

+86 19101251623(Mr.Kong)

Technical  Phone Number:

+86 18775155422 (Mr. Zhou)

whatsapp:+86 19101251623

Fax:+86 0772-2169908

email: info@lzxqv.com

Website:www.xqvglobal.com

logo
lujiaci bridge3

Bridge & Structural Post-Tensioning Solution

Post-tensioning is the core technology behind modern bridge construction. By tensioning high-strength steel strands after concrete has cured, compressive stress is introduced to counteract tensile forces from self-weight and traffic loads — significantly improving load-bearing capacity, extending service life, and reducing maintenance costs.
✓ Crack control
✓ Reduced structural depth
✓ Curve adaptability
✓ Lower maintenance costs
✓ Cost-effective span range

Applications

1. Cast-in-Situ Box Girders

Post-tensioning applied longitudinally and transversely in cast-in-place concrete box girders for highways, urban viaducts, and overpass bridges — creating a monolithic, continuous structure.

2. Precast Segmental Box Girders

Precast segments manufactured off-site and delivered to the project, then assembled and post-tensioned together on-site — ideal for tight schedules or restricted site access.

3. Continuous Rigid-Frame Bridges

Long-span rigid-frame bridges built using cantilever casting combined with post-tensioning, with each segment tensioned and anchored progressively.

4. Bridge Strengthening & External PT

External post-tensioning for rehabilitating and strengthening existing bridges — increasing load capacity and extending service life without major structural modifications.

5. Curved & Special-Shape Structures

Post-tensioning inherently adaptable to curved alignments, making it the preferred solution for ramps, curved overpasses, and other geometrically complex structures.

Core Product Range

YCW Series Multi-Strand Jacks

Through-hole post-tensioning jacks for all types of multi-strand anchorage systems. High-strength steel, compact structure, short overall length — requires less strand protrusion, saving material and cost.

70B – 200B · 200mm stroke

ZB Series Electric Oil Pumps

Ultra-high-pressure electric pumps with swashplate axial piston design — the dedicated power units for post-tensioning jacks. Rated up to 50MPa, offering reversible operation and simple controls.

ZB4-500 · ZB4-600

Prestressing Anchorage Systems

Complete 4-component anchor sets (anchor plate, wedges, bearing plate, spiral reinforcement) — manufactured to GB/T 14370 national standards and compliant with international FIP requirements.

M15 · M13 · M18 · M22
Supporting Equipment: LGB series grouting pumps IGS intelligent grouting machines Corrugated metal ducts Plastic ducts Strand pushers Strand extruders

Why Choose XQV’s Post-Tensioning Solution

✔ System integration
From jacks and pumps to anchorage systems and grouting equipment — complete product portfolio from one source.
✔ High-precision control
YCW jack and ZB pump combination, with optional intelligent tensioning for accurate and reliable force application.
✔ International standards
ISO 9001 certified, manufactured to GB/T 14370 and compliant with international FIP post-tensioning requirements.
✔ Major project proven
Products widely used in railway, highway, and bridge projects — including high-speed rail box girders and expressway bridges.
✔ Flexible supply capacity
Annual production capacity of 20 million anchor units and 2,000 sets of equipment — batch orders and fast delivery.

Key Technical Considerations for Bridge Post-Tensioning

Consideration Recommendation
Tensioning sequence Follow symmetrical, balanced sequence to avoid eccentric loading and structural distortion
Strand elongation Measure actual elongation vs. calculated — tolerance within ±6% per specification
Anchor set loss Account for wedge draw-in (typically 3–6mm) in tensioning calculations
Grouting timing Grout within 24–48 hours after tensioning to prevent strand corrosion
Grout quality Use high-speed mixer, control water-cement ratio, ensure bubble-free grout
logo

Liuzhou Xuanqiao Prestressing Force Machinery Co., Ltd.

Address:Block A-10-4, Hebiao Industrial Park, Yufeng District, Liuzhou City, Guangxi 

Postal Code:545000

Customer service hotline:

+86 0772-2169908

Sales Department Phone :

+86 19101251623(Mr.Kong)

Technical  Phone Number:

+86 18775155422 (Mr. Zhou)

whatsapp:+86 19101251623

Fax:+86 0772-2169908

email: info@lzxqv.com

Website:www.xqvglobal.com

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