Intelligent Grouting System Solution
Applications
1. Precast Beam & Box Girder Grouting
Intelligent grouting for post-tensioned precast beams and box girders — ensuring complete duct filling and consistent grout quality for structural integrity.
2. Highway & Bridge Grouting
Meets highway bridge grouting specifications with automated pressure control, stable output, and real-time monitoring — ideal for large-scale bridge construction.
3. Railway & High-Speed Rail Grouting
Designed to meet TB/T3192-2008 railway standards — with automatic pressure holding, data logging, and full grouting process traceability for quality assurance.
4. Tunnel Lining Grouting
High-performance grouting for tunnel segment and lining systems — achieving bubble-free, stable grout for complete void filling and corrosion protection.
5. Special Project Grouting
Customizable grouting solutions for complex projects — including nuclear containment, offshore structures, and other high-reliability applications requiring complete process control.
Core Product Range
IGS-500 Intelligent Grouting Machine
Fully automated grouting system with integrated batching, mixing, and pressure-controlled grouting. LCD display, ±0.4% weighing accuracy, and 1440 RPM high-speed mixing — designed for precision and traceability.
3 m³/h · 1,440 RPMIGS-600 Intelligent Grouting Machine
Higher-capacity intelligent grouting system for large-scale projects. Same automation and precision as IGS-500, with increased throughput and enhanced data management capabilities.
High capacity · Full traceabilityHigh-Speed Colloid Mixer
Independent high-speed mixing unit for grout preparation. Achieves thorough dispersion of cement and additives, ensuring stable, bubble-free grout for intelligent grouting operations.
≤ 1% accuracy · 15 m/sWhy Choose XQV’s Intelligent Grouting Solution
Designed to meet TB/T3192-2008 railway and highway bridge grouting specifications — full regulatory compliance.
Automatic water addition, cement feeding, and additive dosing — ensuring consistent grout quality every batch.
Every grouting operation is recorded — including mix ratios, pressures, and flow rates. Data can be exported for quality documentation.
±0.4% weighing accuracy and ±1% metering accuracy — significantly exceeding industry standard requirements.
User-defined grouting procedures, manual and automatic control modes — flexible for different project requirements.
Key Technical Considerations for Intelligent Grouting
| Consideration | Recommendation |
|---|---|
| Grout mix consistency | Use high-speed mixer (≥1,440 RPM) to ensure thorough dispersion and prevent air entrapment |
| Water-cement ratio | Maintain ≤0.35 W/C ratio for high-performance grout — monitor with automatic batching system |
| Pressure control | Regulate pressure to match duct size and project specifications — use real-time sensors for monitoring |
| Data recording | Enable full data logging for every batch — essential for quality assurance and regulatory compliance |
| System cleaning | Flush entire system with clean water after each grouting operation to prevent set-up and blockages |
Liuzhou Xuanqiao Prestressing Force Machinery Co., Ltd.
Address：Block A-10-4, Hebiao Industrial Park, Yufeng District, Liuzhou City, Guangxi
Postal Code：545000
Customer service hotline:
+86 0772-2169908
+86 19101251623（Mr.Kong）
Technical Phone Number：
+86 18775155422 (Mr. Zhou)
whatsapp:+86 19101251623
Fax：+86 0772-2169908
email: info@lzxqv.com
Website：www.xqvglobal.com
